PDI Landcruiser HDJ100 / 105 Series Front Mount Intercooler Mk2 PRE-ORDER LATE JUNE 2025

Core size: 675x300x76mm. Thats over 5.8 x greater surface area than the HDJ100 factory core, is thicker and better placed for increased cooling.

Fits with all bull-bar and winch designs as the core sits back close to the condenser.

Designed for the HDJ100 with no modifications to the air conditioning system or overflow reservoir. If you have a 105 and would like to fit the large core, then the hose and piping from the condenser to the compressor needs to be replaced with the recessed HDJ100 setup, or purchase a one piece replacement from us.

• 2.5” stainless steel plumbing with heavy duty silicon joiners.
• Silicon selection now simplified with no silicon in front of the front panel.
• High torque USA made Breeze stainless steel clamps.

The moulded end tanks with rear facing outlets have enabled a bigger core, then we pushed it back as far as possible to increase the draw through from the engine cooling fan. With the outlets being rear facing, the stainless steel pipes are connected to the intercooler with straight silicon.

During testing we have seen this maintain intake temps to 4-7degC above ambient temperature for normal around town driving.

When under load (on the highway towing a heavy trailer) running a steady 15-18psi with 150degC post turbo temps the intercooler outlet 15deg above ambient. On a 20degC day, the intake temps got up to 35deg – you’ll have to trust us, but that’s really impressive.

For HZJ105 running the 1HZ engine we suggest our smaller core (645x240x65) to reduce the heat loading on the radiator. While it is not as effective as our larger core, most 1HZ aren’t pushed too hard and this core will easily cater for almost all turbo 1HZ builds. This core is designed to fit around the condenser pipe.

Air can be felt strongly pulling through the intercooler 50-80mm in front of the core, while idling on startup. To continue to have the air being pulled through while engine temps are low (and the fan hub normally free wheels) some extra fluid can be added to the viscous coupling.

The early 100 series didn’t have any power steering cooler pipes out front and most owners leave it like that. If you have or want to maintain the power steering pipe cooler this need to be routed through the opening for the passenger side headlight.

A crossover delete option is available (extra $150) for the 1HD-FTE.

All 1HZ / 1HD-T / 1HD-FT are crossover delete design as standard and has no extra fee.