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PDI Upgraded Front Mounted Intercooler Kit suit Toyota Hilux N90

Price range: $1,700.00 through $2,400.00 incl. GST

Unlock the full potential of your Toyota Hilux and with the PDI Front Mount Intercooler Kit engineered for maximum airflow, lower exhaust gas temperatures (EGTs) and serious gains in turbo diesel performance.
Designed for 4WD enthusiasts, touring setups and high performance builds, this kit delivers superior cooling efficiency compared to traditional top mount intercoolers especially under load, towing and off road conditions.
The PDI front mount design provides direct airflow through the grille, ensuring the intercooler receives the coldest possible air. This results in significantly lower intake temperatures, improved combustion efficiency and more usable power.
With large 2.5” stainless steel intercooler piping and a high efficiency bar and plate core, this is a true high performance intercooler upgrade for Hilux turbo diesel engines.

Testing shows the PDI front mount dramatically outperforms both factory and aftermarket  intercoolers:

  • Significantly lower intake air temperatures (IATs)
  • Up to 100°C reduction in EGTs under load
  • Improved air fuel ratios, fuel economy and engine response
  • Supports high horsepower builds
Whether you’re towing, touring or pushing your build hard, this is one of the most effective intercooler upgrades for turbo diesel Hilux vehicles available.

Built for Real 4WD Conditions

  • Bar and plate intercooler core for maximum durability
  • 2.5” stainless steel pipework for strength and airflow
  • Mounted behind the grille for faster cooling and reduced heat soak
It’s no coincidence that OEM manufacturers place radiators at the front, airflow matters.
Stainless MAP filter is to replace the factory unit, that cracks and sends a lower than actual value to the ECU. The ECU then tightens the vanes to achieve target boost, which can overheat and damage the vanes.
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SKU PDI-FMIK-N90-1GD-FTV Categories , Brand: , ,

Additional Information

EGT Gauge.

If you plan to install an EGT probe, we recommend doing this into the dump pipe after the turbo. Recently we have decided to stock an EGT probe system that uses a Class A probe with 2m long lead and digital display making it easy to read and mount. We have another option in green that has a smaller thread for mounting into intake air temps if you wish to see how you system is performing. These can be purchased HERE

Optional Transmission Cooling Upgrade

For automatic vehicles, PDI offers a high BTU transmission cooler upgrade, mounted neatly in front of the intercooler using custom brackets. This ensures your transmission stays protected under heavy load without compromising intercooler performance.

Also suitable for the updated model, which has the push on flexible intercooler piping. For these kits we have produced extra bolt on parts to the engine which replicate the N80 clamp on system. Long term this is a better solution, as finding replacement pipes in the country for a fancy push on system is not going to be easy so if you have any issues you will end up limping home with hardly any power while running naturally aspirated.

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